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上海欣谕1平方普通型中试冻干机S10冷冻干燥机生物制药工艺研发中药保健药材真空冷冻干燥机
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General Detail 总述 | ||
Sr. No. | Description 描述 | Specifications 规格 |
1 | Mode 型号 | XY-GY-2000 |
2 | Output (approx.) 产量(大约) | 2000KG |
3 | Maximum ice capacity Z大捕冰力 | 3000kg |
4 | Control 控制方式 | Microprocessor 微机处理 |
5 | Dimension of unit (approx.) (L × W × H) (mm) 外型尺寸(大约)(长×宽×高) | 箱体:20000×2500×2900, 整体:29000×2500×3600, (Final dimension based on design) (以Z终设计尺寸为准) |
6 | Weight (approx.) 重量(大约) | 36,000kg |
Chamber 冻干箱 | ||
1 | Chamber type 冻干箱外型 | Cylindrical 圆筒体 |
2 | Maximum design pressure Z大设计压力 | 常压 |
3 | Maximum design temperature Z大设计温度 | 常温 |
4 | Finish 内部抛光度 | Ra≤0.5um (0.5Mircon) |
5 | Validation port 验证孔 | Included 有(1个)位置箱体顶部 |
6 | Viewing port 视镜 | Illuminated 带远射灯【广角】 |
Number 数量 | 1 | |
Location 位置 | Side 侧面 | |
Dimension 尺寸 | DN200 (mm) | |
7 | Material 材质 | |
Internal 内部 | SUS 304 | |
Insulation 保温 | polyisocyanurate foam 聚氨酯发泡材料 | |
External cover 外部 | SUS 304 | |
Door 箱门 | ||
1 | Finish 抛光度 | Ra≤0.5um (0.5Mircon) |
2 | Viewing port 视镜 | Included 有 |
Number 数量 | 1 | |
Location 位置 | On height 1.5m (approx.) 高度1.5米(大约) | |
3 | Open direction 开门方向(根据客户要求) | Right (face to door, hinge on right side) 右开(面对箱门,铰链在右) |
4 | Open angle 开门角度 | More than 110o 大于110度 |
5 | Gasket 密封圈 | O-shaped silicone rubber single gasket O型硅橡胶单密封 |
6 | Locking arrangement 门锁方式 | Auxiliary manual handle 辅助手柄 |
7 | Material 材质 | |
Internal 内部 | SUS 304 | |
Insulation 保温 | polyisocyanurate foam 聚氨酯发泡材料 | |
External cover 外部 | SUS304 | |
Shelves 板层 | ||
1 | Temperature range 温度范围 | -45~-50°C to + 80°C |
2 | Temperature sensors (shelves) 板层温度探头 | 2 |
Silicone oil inlet 导热油进口 | ||
Silicone oil outlet 导热油出口 | ||
3 | sensors 温度探头 | 3 |
4 | Number of shelves 板层数 | (15+ 1)×2,(upper radiant shelf) (温度补偿板) |
5 | Dimension (L × W × T) (mm) 板层尺寸(以设计为准) | 12580× 541× 18 |
6 | area (sq. m) 面积 | 197.4m2 |
7 | Spacing (mm) 板间距 | 77 |
8 | Hose of flexible connection 软管连接 | Welding 焊接 |
9 | Finish 抛光度 | Ra≤0.5um (0.5Micron) |
10 | Level 平整度 | ≤±0.5mm/m |
11 | Material 材质 | SUS 304 |
Condenser 冷凝器 | ||
1 | Condenser type 冷凝器外型 | Cylindrical 圆筒体 |
2 | Viewing port 视镜 | Illuminated 带远射灯【广角】 |
Number 数量 | 1 | |
Location 位置 | Easily observe the whole inside condenser 容易观察到整个箱体内部 | |
Dimension 尺寸 | DN200 (mm) | |
3 | Final temperature J限温度 | -65°C~-70℃ |
4 | Cooling time (+20 to -40°C) 制冷速度(空载) | ≤30 minutes (empty) |
5 | Maximum design pressure Z大设计压力 | 常压 |
6 | Maximum design temperature Z大设计温度 | 常温 |
7 | Finish 抛光度 | Ra≤0.5um (0.5Mircon) |
8 | Coiled pipe material 盘管材质 | SUS 304 |
Internal 内部 | SUS 304 | |
Insulation 保温 | polyisocyanurate foam 聚氨酯发泡材料 | |
External cover 外部 | SUS 304 | |
Shelf Heating / Cooling 板层升温/降温 | ||
1 | Circulation pump 循环泵 | |
Brand 品牌 | DF | |
Model 型号 | CDL65-1 | |
Type 形式 | Centrifugal pump 离心式 | |
Number 数量 | 2 | |
Motor power 电机功率 | 5.5kW*2 | |
2 | Plate heat exchanger 板式热交换器 | |
Brand 品牌 | Hexnovo | |
Type 方式 | Sealed brazed stainless steel 不锈钢封蜂窝式 | |
Number 数量 | 4 | |
3 | Heater 电加热 | PID control PID 控制【双组电加热系统】 |
4 | Maximum heating power Z大加热功率 | 32KW*6 |
5 | Thermal fluid 导热介质 | Special heat conducting oil for freeze dryer 冻干机专用导热油 |
6 | Shelf cooling time (+20°C to -40°C) 板层制冷速度(空载) | ≤60 minutes (empty) |
7 | Heating rate 加热速度(大约) | 1°C/min (approx.) |
Refrigerating System 制冷系统 | ||
1 | Compressor 压缩机 | |
Brand 品牌 | Hanbell 中国台湾 汉钟 | |
Model 型号 | LT-S-36/16-V | |
Type 方式 | Low two-stage temperature screw compressor 低温双J螺杆机 | |
Number 数量 | 4 | |
Motor power 电机功率 | 58.8kW *4 | |
2 | Refrigerant 制冷剂 | HFC-free R404A |
Main refrigerating units 主要制冷元件 | ||
1 | Thermostatic expansion valve 热力膨胀阀 | Danfoss |
2 | Solenoid valve 电磁阀 | Danfoss |
3 | Service valve关断阀 | Castel |
4 | Safety valve安全阀 | Castel |
5 | Capped valve顶盖阀 | Castel |
6 | Sight glass视液镜 | Danfoss |
7 | Water cooling condenser水冷凝器 | Teyi |
8 | Oil separator 油分离器 | Fasike |
9 | Gas-liquid separator 汽液分离器 | Fasike |
10 | Filter 过滤器 | 滤壳Hongguo滤芯 ALCO |
Vacuum System 真空系统 | ||
1 | Final vacuum J限真空 | ≤2.7×10 -2mbar |
2 | Evacuation time 抽气速度 | ≤30minutes (1×103 mbar to 1×10-1 mbar) |
3 | Vacuum pump 真空泵 | |
Brand 品牌 | BAOSI | |
Model 型号 | SRV300 | |
Type 方式 | Oil-rotary 油旋片式真空泵 | |
Number 数量 | 4 | |
Flow rate 排气速度 | 280m3/hr (×4) | |
Motor power 电机功率 | 5.5Kw (×4) | |
5 | Mechanical booster pump 罗茨泵 | |
Brand 品牌 | BAOSI | |
Model 型号 | BSJ300L | |
Type 方式 | Roots 机械式 | |
Number 数量 | 4 | |
Flow rate 抽气速度 | 1000m3/hr (×4) | |
Motor power 电机功率 | 3.7KW (×4) | |
Anti-suction valve 真空防倒吸阀 | Included 有 | |
Pneumatic System 气动系统 | ||
1 | Gas source disposal units 气源处理单元 | AIRTAC TAIWAN |
2 | Air pressure switch 气压力开关 | EUROSWITCH ITALY |
3 | Pneumatic Valve 气动阀门 | xinyu |
De-icing 化霜 | ||
1 | Hot water or steam inlet/outlet valves 热水或者蒸汽进口/出口阀 | |
Brand 品牌 | xinyu | |
Type 方式 | Pneumatic butterfly valve 气动蝶阀 | |
Trolley system 推车系统 | ||
1 | Rail type 轨道类型 | 下轨道 |
2 | Trolley dimension 推车尺寸 | |
3 | Trolley Number 推车数量 | 8台 |
4 | Trolley material 推车材料 | 304stainless steel 304不锈钢 |
5 | Tray 托盘 | |
Tray Number 托盘数量 | 480只 | |
6 | Rail 轨道 | I beam 304stainless steel 槽钢 304不锈钢 |
Control System 控制系统 | ||
1 | Software 软件 | XY-5000(可随时免费升级) |
Automatic 自动 | Included 有 | |
Manual 手动 | Included 有 | |
2 | PLC 可编程控制器 | Omron |
3 | Industrial personal Computer 工控机 | Touch Screen Computer 品牌平板电脑 |
4 | Vacuum gauge 真空探头 | Edwards |
5 | Temperature probe 温度探头 | Pt100 |
6 | Breaker 空开 | Schneider |
7 | Contactor 接触器 | Schneider |
8
| Relay 继电器 | Schneider |
Safety System 安全系统 | ||
1 | Vacuum failure protection 真空失败保护 | Included 有 |
2 | Temperature failure protection 温度失败保护 | Included 有 |
3 | Compressor protection 压缩机保护 | Included 有 |
4 | Other motors protection 其它电机保护 | Included 有 |
5 | Interlock protection 连锁保护 | Included 有 |
6 | Cooling water failure protection 水压失败保护 | Included 有 |
7 | Air pressure failure protection 气压失败保护 | Included 有 |
Utility Requirement (approx.) 公用工程消耗(大约) | ||
1 | Electricity - total electrical load 总装机功率 | 475kw (380V, 50Hz, 3Phase, 5Wire) |
2 | Cooling water for refrigerant cooling 用于制冷系统的冷却水 | 140m3/hr (1.5≤P≤2bar, T≤28°C) |
3 | Water for de-icing 化霜用水量 | ≥15T/batch (P≥3bar, T=60°C) |
4 | Compressed air for pneumatic valves 用于气动阀的压缩空气 | 160L/min (4≤P≤8bar) |