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半自动胶囊填充机-Semi automatic capsule filling machine

参考价
面议

具体成交价以合同协议为准

长沙市

长沙宏鸣制药机械设备有限公司

产品型号:JN-A系列(JN-A series)     厂商性质:生产厂家
湖南长沙市麓谷高新技术开发区
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产品简介

胶囊充填机充填速度较快,尺寸差异小, 本机将装粉胶囊壳整理、胶囊帽盖整理、胶囊套装合为一体,紧凑方便。适合于中小型药厂,保健品厂、医院、诊所的小中批量生产,如2-3台同时使用,又能适合大批量生产。

产品详情

 

详细介绍:*以来,胶囊充填套装,多采用手工胶囊板,须先逐个将装粉胶囊壳插入孔内,装满药粉后再逐个戴好帽盖,这种方法劳动强度大,效率低,但由于手工胶囊板价格低廉,对于小批量生产的诊所、药店、制剂室、家庭还是适合的。

 

  对于中、大批量生产的单位,有的采用全自动胶囊充填套装,虽然充填套装速度快,但有两个缺点是难以克服的:一是全自动机器对胶囊壳尺寸要求极为严格,不能适用于普通模制胶囊壳。普通模制胶囊壳外径、长短尺寸差异较大,用于全自动机器时,容易出现空孔、漏粉、变形,甚至卡机;如预先筛选胶囊壳,则胶囊壳利用率大大降低,以至一些单位虽花费昂贵代价购买了全自动机器,到后来不得已还得保留原来的生产方式。二是价格昂贵。全自动机器每台起码在10万元以上,甚至高达20多万元,且维修费用大,配件要求严格。因此许多中小型单位只能望机兴叹,不敢问津。

 

  我厂成功解决了这个难题。JCT型胶囊充填机,吸收了全自动机器优点,并尽量减少一些复杂机构,对于成本较大而效果不明显的地方,改为手动。本机价格仅为全自动的10-20分之一,更重要的是,充填速度较快,尺寸差异较大的普通模制胶囊壳也能全部使用。

 

  本机将装粉胶囊壳整理、胶囊帽盖整理、胶囊套装合为一体,紧凑方便。本机既适合于中小型药厂,保健品厂、医院、诊所的小中批量生产,如2-3台同时使用,又能适合大批量生产。本机为全国*,已申请,在外省无代理,请用户注意.

 

操作步骤:

1、按下“电源开关”中的绿色按钮,电源接通。

2、缓慢调节“振动强弱调节旋钮”,顺时针方向旋转,此时与“振动支架”联为一体的整理盘开始振动,用手能摸整理盘,凭感觉调整到一定振荡强度。

3、将装粉胶囊壳放入“装粉胶囊壳整理盘”内,每次约放300粒左右。将胶囊帽盖放入“胶囊帽盖整理盘”内,每次约300粒左右。整理盘用有机玻璃板制作。上面钻有

许多上大下小漏斗型的圆孔,圆孔直径与胶囊号码直径相适应。

4、约30秒钟,装粉胶囊和胶囊帽盖即掉入圆孔中,开口朝上。如遇个别开口朝下时,可用胶囊帽盖向下轻轻压套,即可轻松套出。

5、水平手持装粉胶囊壳接板(图中末画出,已随机准备好,接板中有圆孔),在整理盘下部住里轻轻一推,整理盘中的装粉胶囊壳就会往下掉入接板圆孔中,取出接板,同样的方法,用胶囊帽盖接板取出胶囊帽盖。

6、可预先准备一个底面积为500*500mm2,四边高约10mm的药粉方盘,内装药粉,将装粉胶囊壳接板平放在药粉方盘中。将随机配的有机玻璃框罩在装粉胶囊接板上,

用小撮斗铲药粉放入框内,用框边一刮,即可装满药粉,并把多余药粉刮掉。

7、用随机配的胶囊帽盖套装板(图中末画出,套装板上有圆孔),放在胶囊帽盖接板 上,有对位孔,很容易放置。翻转胶囊帽盖接板,使胶囊开口朝下,套在已装好药粉的装粉胶囊壳接板上,也有对位孔,很容易套合。

8、 将已套合的胶囊板放入“胶囊戴帽成型板”下面的空腔中,用手向下扳动“压杆”并到位,无须当心用力过大,因为有定位机构控制下压高度。取出套合胶囊板,倒出胶囊即可。

主要技术参数:

1、适用胶囊:0#--4# 2、生产能力:≥1万粒/时

3、电源电压:220V 50Hz 300W 4、外型尺寸:1000X500X950

5、机器重量:100kg

Introduced in detail: long-term since, capsule filling set, adopt the manual capsule plate, first one by one will be loaded powder capsule shell is inserted into the hole, filled with powder one by one and then wear a cap, this method of large labor intensity, low efficiency, but due to manual capsule plate for low price, small batch production of clinics, pharmacies, preparation room, family or suitable.

In mass production, the unit, some use automatic capsule filling set, although filling set speed, but there are two defects are difficult to overcome: one is full automatic machine of capsule shell size requirement is very strict, not suitable for ordinary molded capsule shell. Ordinary molded capsule shell diameter, length size differences, is used in the automatic machine, easy to empty hole, the powder leakage, distortion, and even the reader; such a screening shell capsule, capsule shell utilization rate is greatly reduced, and some units are costly to purchase automatic machine, and later had to have retain the original mode of production. Two is the price expensive. Fully automatic machine each of at least 100000 yuan, or even up to about 200000 yuan, and the repair cost is strict, accessories. Therefore, many small and medium-sized units can only hope helplessly be beyond the means of machine.

I plant has successfully solved the problem. JCT type capsule filling machine, fully automatic machine has the advantages of absorbing, and minimizing the number of complex mechanism, the cost is large and the effect is not obvious place, instead of manual. This machine price is only fully automatic 10-20 one of mark, more importantly, filling speed, size difference of ordinary molded capsule shell can also use all.

This machine will be loaded powder capsule shell finishing, finishing, capsule cap capsule set into one compact, convenient. This machine is suitable for pharmaceutical, health care products factory, hospital, clinics and small batch production, such as 2-3 simultaneously use, and is suitable for mass production. This machine is a national initiative, has applied for patents, in the provincial agency, please pay attention to users.

Operation steps:

In 1, press the " switch " in the green button, the power supply is switched on.

2, regulation of the slow " vibration strength regulating knob ", clockwise rotation, this time with " the vibration bracket " as one of the finishing plate vibration start, finishing plate by hand can touch, feel is adjusted to a certain oscillation intensity.

In 3, the powder capsule shell into a " powder capsule shell finishing plate ", each about 300 or so. The capsule cap into the " capsule cap finishing plate ", each about 300 or so. The sorting trays with organic glass plate. Top drilled

Many large small funnel shaped hole, the diameter of the round hole and capsule number corresponds to the diameter.

4, about 30 seconds, with powder capsule and the capsule cap that fall into the hole, opening up. If the individual opening down, available capsule cap gently downward pressing sleeve, can be easily set up.

Level 5, hand held device powder capsule shell plate (the figure at the end of the draw, have random ready, connecting plate with hole ), finishing in the disc bottom live in push gently, finishing after the powder capsule shell downward will fall into the receiving plate hole, take extension board, the same method, capsule cap plate removal capsule cap.

6, prepare a bottom area is 500*500mm2, with approximay 10mm higher powder plate, filled with powder, the powder capsule shell plate is placed in the side plate in powder. The random distribution of the organic glass box cover in powder capsule joint board,

With the bit bucket shovel powder into the box, with the frame edge of a scraping, can be filled with powder, and the excess powder scraped.

7, using a random distribution of the capsule cap set plate (the figure at the end of the draw, set plate with a circular hole ), placed in the capsule cap connecting plate, a contraposition hole, is easily placed. Flip the capsule cap connecting plate, so that the capsule opening down, set in have been packed powder powder capsule shell plate, also have the counterpoint holes, very easy to set.

In 8, will have the sheathed capsule plate into " capsule cap molding board" of the cavity below, hand downwards wrenched " rod " and reach the designated position, does not need to beware of too much force, because a positioning mechanism under the control of pressure altitude. Out set the capsule plate, pour out the capsules can be.

Main technical parameters:

1: 2, 0#--4#, used capsule production capacity : 10000 grains / when

3, power supply voltage: 220V 50Hz 300W 4, size: 1000X500X950

In 5, the weight of the machine: 100kg

 

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